How to make the production of your mechanical workshop more effective nowadays?

In recent years all mechanical workshops have invested in new machine tools and have certainly increased their production capacity, but this does not always mean increasing productivity.

The presetting machine is certainly a tool that helps the organization of production to move in this direction, ensuring that the operator no longer has to "waste" machine time for tool measurement and thus allowing a strong increase in the productivity of the machine tools.

Elbo Controlli NIKKEN provides tools that can make the work of machine operators easier and drastically limit the possibility of errors.

As always, Elbo Controlli NIKKEN has developed its own way to automatically measure, inspect and analyze tools, following the company philosophy: making the operators' work simple, reducing human errors to a minimum.

Prepare your measurement program with our new, simple and intelligent interface that allows you to set all measurement points, number of cutting edges, theoretical values and tolerances. You find everything you need in one screen: decide how you want to measure your tools and where you want to export the measurement results (post-processor, TID, RFID chip or simply save and print the report).

FULL CNC: AUTOMATING IS ESSENTIAL TO MAKING YOUR WORKSHOP MORE EFFICIENT

ACCURATE: ALL COMPONENTS ARE DESIGNED FOR THIS APPLICATION

REVOLUTIONARY: A UNIQUE AND INNOVATIVE PRESETTER

With E46CX it is possible to carry out the automatic positioning of the vision system, the measurement of cutting edges with autofocus, the adaptive identification of geometric entities. Data processing functions, a synoptic analysis of the results as well as the possibility of exporting/printing the data are also available. No complications. The software helps you at every stage.

The E46CX presetter allows you to improve production processes, the quality of workmanship and consequently of the product, reduces errors and costs and increases reliability.

Why choose the new E46CX presetter? Today we find ourselves competing with innovative companies and offering products and services more and more quickly. Automating is essential to manage, change and adapt the processes through which the company operates. Here comes a machine that helps your company move in this direction.

E46CX can be equipped with the new Automatic Tool Recognition system.

GENERAL FEATURES

  • Measuring range: max diameter 400 mm (radius 200 mm); max height 600 mm
  • Base and column in natural granite: max linearity error 8 µm/m
  • Steel base with 3 fixed and 1 adjustable feet
  • Linear guideways (2 X axis, 1 Z axis) with double recirculating ball bearings slides
  • Pneumatic axis movement unlock
  • Motorized axis movement
  • Manual gross movement
  • Motorized fine adjustment
  • ECN AS371 certified optical scales (resolution 1µm)
  • Vertical TFT 21,5" Full HD Touch Screen Monitor
  • Keyboard and mouse
  • Label printer side support
  • Spindles side support (1 for 2 spindles)
  • Overall dimensions: L = 1179 mm, H = 1935 mm, D = 568 mm
  • Net weight: ~ 230 kg
E46CX Tool Presetter
X Axis Measure (Diameter) 400mm
Z Axis Measure (Length) 600mm
Natural Granite Base & Column
Interchangeable Spindle Cartridge
C Axis Display Spindle Body and Spindle Cartridge
Interchangeable Spindle Max. Run-Out Error
Automatic Rotation of the Spindle
Spindle Index in four Angular Positions (0º, -90º, -180º, -270º)
Spindle Rotation Brake Pneumatic
Spindle Identification System (NFC recognition)
Clamping System Motorised
Tool Inspection Function/Capability
Elbo Controlli NIKKEN Triple Camera System (Cutting Edge Inspection)
Main Camera System Resolution 1µm
Main Camera System Measuring Range (C-MOS Sensor Framed Image Area) 10mm x 10mm
Secondary 'Twin' Camera System Measuring Ranges (Framed Image Area)
Main Camera Magnification 25X
Secondary 'Twin' Camera System Magnifications
Elbo Controlli NIKKEN Certified Optical Scale Axes Resolution
Elbo Controlli NIKKEN GS371 Certified 'Natural Granite' Optical Scale Axes Resolution
Touch Screen System (Operator Interface)
Keyboard and Mouse
Electronics/Processor
Firmware/Operating System Elbo NIKKEN
Data Storage FLASH
Elbo Controlli NIKKEN Tool Management Software
Tool Set Management and Post Processor Universal Generation
DXF File Import and Creation
Balluff Read/Write Ready (Balluff Hardware Required)?
Elbo Controlli NIKKEN TiD Ready?
Elbo Controlli NIKKEN TP32 Ready?
Elbo Controlli NIKKEN IS 'Integrated Solution' with Twin Screen and Dual OS Option Ready?