Tool Management Software

NIKKEN Kosakusho and Elbo Controlli NIKKEN combine decades of expertise in tool presetting with intelligent software solutions that help manufacturers improve productivity, accuracy and process control.

From offline tool measurement and CNC data transfer to complete digital tool management, our software platforms provide full visibility of tooling throughout its lifecycle. Whether you’re looking to reduce setup times, eliminate manual data entry or embrace Industry 4.0, TP32 and Tool Flow work together to create a connected, efficient and fully traceable manufacturing environment.

Tool Flow

Tool Flow is Elbo Controlli NIKKEN’s modular software platform for managing tooling throughout the manufacturing process. Connecting presetters, CNC machines and production teams, it provides complete visibility of every tool assembly—from measurement and machine allocation through to production monitoring and reporting—helping reduce errors, improve traceability and increase productivity.

Why Choose Tool Flow?

• Complete digital management of tool assemblies
• Live tracking and machine allocation
• Reduced operator errors and manual administration
• Improved traceability and process control
• Seamless integration between the presetter and CNC machines
• Industry 4.0 ready with reporting and production analytics

Tool Flow Modules

Tool Flow Tracker

Tool Flow Tracker records tool movements in real time, providing complete visibility of tooling across the shop floor. Using Data Matrix identification, every tool is automatically recognised, assigned and synchronised without disrupting production.

Key Benefits

• Real-time tool tracking
• Automatic tool-to-machine assignment
• Complete tool traceability
• Live production status

Tool Flow Manager

Tool Flow Manager is the central hub for tooling management, synchronising presetter, CNC and tooling data to provide one reliable source of information across your production environment.

Key Benefits

• Centralised tooling database
• Live machine and tooling status
• Automatic CNC synchronisation
• Greater process control
• Destination Machine Control automatically verifies that every tool is assigned to the correct CNC machine before loading, preventing incorrect tool changes, reducing scrap and protecting production.

Tool Flow Viewer

Tool Flow Viewer transforms production data into clear dashboards and reports, helping manufacturers monitor tool usage, analyse wear and make informed production decisions.

Key Benefits

• Interactive production dashboards
• Tool lifecycle reporting
• Wear and consumption analysis
• Machine utilisation reporting
• Exportable PDF and Excel reports

TP32

The complete 360° solution.

TP32 is Elbo Controlli NIKKEN’s comprehensive software for managing tooling, stock and production resources. It provides complete control of tool holders, cutting tools, inserts, consumables and associated data through one central platform, helping manufacturers reduce costs, improve inventory control and eliminate unnecessary downtime. With real-time visibility of tool availability, stock levels and assembly status, TP32 supports warehouse management, barcode tracking, ISO 13399 tooling libraries and seamless integration with presetters, CNC machines, ERP systems and CAD/CAM software, creating a fully connected and efficient manufacturing environment.

Advantages:

• Warehouse and inventory control
• Reduced machine downtime
• Complete management of tool assemblies and components
• Lower administration and operational costs
• Improved process efficiency

Types of application:

• Machine load and unload management
• Machine configuration
• Tool table management
• Tool list import and export
• Elbo Controlli NIKKEN presetter interface
• Tool stock management, ISO 13399 libraries, barcode support and ERP/CAD/CAM integration